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Medivac Stainless Steel Vacuum Sealer
For the Medical and Pharmaceutical Industries

These links will take you to our validatable sealers for both vacuum and without vacuum:
Validatable Vacuum Sealers    MPD Validatable Impulse Sealers

Medivac Series From ALINE

Doug Care Equipment is extremely proud to offer Aline Medical Packaging Machinery technologically advanced clean room medical vacuum sealer!
No sealer in today's market can compare in form or function to the unique features we offer on this PLC/touch screen driven unit. Of paramount importance, this vacuum sealer contains our trademarked PRECISE SEAL process, which assures the highest level of temperature control currently available on any medical sealing apparatus. Unlike other conventional microprocessors, the PLC turns on power to the heating element by calculating the rise time of the electrical power on every 1/2 cycle and turns off by itself when it reaches zero (zero cross).
Accuracy to set point is guaranteed at +/- 1° F. This is only the beginning of some of the features and benefits available with this new technology.
There are three levels of pressure control. Digital low pressure for operator safety and control of the seal bar during the vacuum or purge process. Digital control of high seal pressure, with alarms, separate from the pressure controls necessary to optimize the vacuum generator. All these features guarantee exceptional control and repeatability for any sealing application.
All units can be modified to allow the user to inject ozone or other corrosive gases into their package. Every unit is standard with six process recipes and password protected to guard against unintended changes in process variables. Some of the process variables include:
  • Choice of vacuum and/or purge including multi stage vacuum and purge.
  • Choice of vacuum, time based or in inches of mercury
  • Choice of purge based on time or pressure
  • Cooling controlled by temperature
  • Digital high and low pressure readings
  • Seal only
  • Seal counters for each process
Unlike conventional medical vacuum sealers, the unique dual retracting nozzles continue their vacuum or purge operation during the retraction process. This assures no loss of pressure inside your pouch. Since all air is ported through a single exhaust, no particulate matter is expelled to the atmosphere.
The MEDIVAC's are equipped with a touch screen that has a 16-color LCD display. The display measures 4.65 inches wide by 3.25 inches high. Though the programming of the PLC is highly complex, the use of the touch screen with all the process variables is extremely user friendly. All PLC’s are programmed to accommodate your individual requirements. Modifications in your custom program can be made anytime after you purchase your unit.
Some of the technologies incorporated in to each PLC include:
  • Phase control
  • Floating point calculated PID algorithm with built in auto tuning.
  • Fast PID algorithm
All units are industrial grade machines designed for continuous sealing of all you thermoplastic materials. Process speeds can be accelerated through the addition of water-cooled seal bars. The RS-232 port provides a conduit for data recording systems. Standard calibration ports and built in PLC calibration will assist you in meeting the strictest FDA guidelines.
Every unit sold includes a two-year warranty, spare parts kit, detailed operating instructions and access to our medical packaging consultant for validation assistance.
MEDIVAC 20 shown mounted on optional universal stand.
Larger Picture

Shown on optional universal pneumatic stand.
Medivac 20 top controls - click on picture for larger image         Medivac 20 back panel - click on picture to see larger image.

Medivac plc main screen - click on picture for larger image.   Medivac PLC Seal Pressure Screen - click on picture for larger image.

Click on any picture to see a larger image.
STANDARD FEATURES
  • HMI (operator Interface) Touch Screen
    1. 16-color LCD display
    2. 3.25 MB memory
    3. Display area: 4.65" x 3.25"
    4. Standard display includes process set points and real time data
  • Internal PLC
    1. 2 Milliseconds scan time
    2. PWM (pulse width modulation) 15.6 kHz to 41.7 kHz at resolution of 100
    3. Fast PID temperature control with auto tuning
    4. Phase control and synchronization for heater output control
  • Process Recipes (106 Processes)
  • Seal Counter by Process and/or Total
  • Password Protected Process Variables
  • Calibration/Validation Ports
  • RS-232 Port for Data Logging & Monitoring
  • Digital High & Low Pressure with Auto Calibration
  • Vacuum Controlled by Actual Inches of Mercury
  • Purge Controlled by Actual Pressure
 
  • Stainless Steel Frame
  • Fully Anodized Aluminum Seal Bars
  • Complete Wipe Down Capability
  • Temperature Control 0-500° F
  • Available in 20" and 30" Seal Widths
  • Pneumatically Operated (Requires 7 cfm @ 80 psi)
  • Alarm Feature for High Pressure
  • Single 10mm Wide Heating Element or Dual 1/4" Elements
  • Low Pressure Safety Descent
  • Dual Retractable Stainless Steel Nozzles
  • Choice of Vacuum & Seal, Purge & Seal, Vacuum & Purge & Seal, Purge & Vacuum & Seal, or Seal Only.
  • Foot Pedal Activated
  • Adjustable Angle Shelf
  • Clean Room Compatible
  • Exhaust Port
  • Maximum Vacuum: 24-26 Inches of Mercury
  • Dimensions: 27" W x 20" D x 14.5" H
  • 110 Volts/50-60 Hz/1 phase, 15 amp max.
Aline Heat Sealers
MEDIVAC VACUUM IMPULSE SEALERS
MODEL SEAL
LENGTH
SEAL
WIDTH
MACHINE
SIZE
POWER
REQUIREMENTS
SHIPPING
WEIGHT
PRICE ORDER ONLINE
MEDIVAC-20 20" 1/4" 26.5" x 18" x 11"H 120 VAC 122 Lbs.
32x24x9
$7,900.00

MEDIVAC-30 30" 1/4" 36.5" x 18" x 11"H 120 VAC 137 Lbs.
32x19x13
$8,400.00

AVAILABLE OPTIONS:
Click on desired option above or call us at 559-539-3076 to order MEDIVAC and options.
220 Volts
$300.00
3/8" or 1/2" Element
$275.00
Bag Spreader
$925.00
Multi-Stage Gas-Vac or Vac-Gas
$400.00
.75HP Vacuum Pump
Requires Stand
$2,600.00.00
Universal Pneumatic Stand
$1,400.00
Water Chiller
$2,850.00
  Water Cooled Seal Bars
$800.00
Certificate of Calibration
$375.00
 

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